Custom Integration Solutions

Engineered Systems

Precision Custom Power Supply Systems & Subsystem Integrations for Automated Test Systems (ATE), Aerospace, Defense & Semiconductor Applications

Custom Power Supply Integrations for Automated Test Systems

When off-the-shelf commercial instruments cannot satisfy complex electrical, mechanical, or automated system integration constraints, AMETEK Programmable Power’s Solutions Engineering team designs and integrates custom engineered power systems. From high-purity OEM power racks deployed in semiconductor fabs to turnkey Solar Array Simulators (SAS) for space mission validation, our systems deliver low risk, proven reliability, and complete compliance with aerospace, military, and international industrial standards.

Why Choose AMETEK Engineered Systems?

Building complex power test benches internally increases program risk, overhead, and time-to-market. AMETEK mitigates these challenges by combining proven commercial-off-the-shelf (COTS) subroutines with tailored hardware integrations, proprietary control software, and custom mechanical enclosures.

Catalog Product Modification

Tailored electrical behavior, custom firmware routines, specialized connectors, and modified voltage/current dynamic ranges built specifically around your device-under-test (DUT).

Turnkey Rack Integration

Complete ATE integration including multi-channel power distribution units (PDUs), emergency-off (EMO) safety interlocks, automated thermal management, and consolidated LXI/SCPI controls.

Space & Satellite Simulation

High-speed solar array simulation, satellite battery string emulation, dynamic I-V curve generation, and spacecraft power bus stimulus engineered for mission-critical hardware-in-the-loop (HITL) platforms.

Industrial OEM & Semiconductor

Dedicated high-purity DC power supplies engineered for wafer electro-polishing, thin-film thermal evaporation, vacuum furnace heaters, and precision laser diode stack drivers.

Turnkey System Portfolio

Explore our specialized portfolio of custom-engineered power solutions trusted by leading global OEMs, satellite manufacturers, prime defense contractors, and research institutions worldwide.

Advanced Solar Power Simulator ASPS Series
Space & Aerospace

ASPS Series (Advanced Solar Power Simulator)

Dual-channel high-speed photovoltaic solar array simulator designed to emulate satellite solar panels across orbit dynamics with precise MPPT tracking response.

Avionics ATE Power Subsystem
Defense & Avionics

Avionics ATE Power Subsystem

Ruggedized, transportable power management rack designed for military mobile test stations, conforming strictly to MIL-STD-704 and MIL-STD-461 power compliance.

Battery String Simulator BSS
Battery & Spacecraft

Battery String Simulator (BSS)

High-precision bidirectional system engineered to emulate multi-cell satellite battery strings during automated charge/discharge cycle validation without flight battery risk.

DC Power Energy Absorber Test System
Energy & Automotive

DC Power / Energy Absorber System

Integrated programmable DC source combined with high-capacity regenerative energy absorption capabilities to safely absorb reverse EMF from motors and actuators.

m-SAS Series Mini Solar Array Simulator
CubeSat & SmallSat

m-SAS Series (Mini Solar Array Simulator)

Compact, high-density solar array simulator optimized for CubeSat and SmallSat ground qualification, providing accurate I-V curve generation in limited rack space.

OEM DC Power System for Semiconductor
Semiconductor

OEM DC Power System for Semiconductor

High-reliability custom power bay specifically designed for 300mm wafer electro-polishing, chemical deposition, and high-purity process power applications.

Power Special Test Equipment PSTE
Aerospace & Satellite

Power Special Test Equipment (PSTE)

Comprehensive turnkey ground support test rack for spacecraft umbilical power simulation, payload checkout, and full satellite integration verification.

Programmable High Current Copperhead
High Current

Programmable High-Current (Copperhead)

Ultra-high current DC power integration designed for low-voltage, high-current circuit breaker testing, busbar verification, and magnetic coil energization.

Radar Power Bus Simulation
Defense & Radar

Radar Power Bus Simulation System

Sequenced, high-dynamic response programmable power rack engineered to simulate severe load step changes during phased-array radar pulse testing.

TerraSAS ETS Series Solar Array Simulator
Renewable Energy

TerraSAS (ETS Series) Photovoltaic Simulator

Standalone terrestrial solar array simulator tailored for grid-tied solar inverter efficiency evaluation, anti-islanding validation, and dynamic irradiance simulation.

Frequently Asked Questions

Review technical queries regarding custom power engineering, system procurement, and ATE integration.

Engineered power systems are purpose-built power delivery and test platforms created when commercial off-the-shelf power supplies cannot satisfy specific electrical, thermal, structural, or automation requirements. AMETEK integrates modular instrumentation, power switching distribution, interlocks, and remote software control into turnkey, factory-certified rack configurations.

Custom engineered integration is recommended when your testing demands multi-source sequencing, hardware-in-the-loop (HITL) simulation, extreme energy absorption, high-purity process power, or compliance with specialized military (MIL-STD-704/461) and aerospace qualification programs.

Unlike a standard constant-voltage/constant-current DC power supply, a Solar Array Simulator precisely emulates the unique non-linear Current-Voltage (I-V) output curve of a solar panel. It reacts dynamically to change operational points, solar irradiance, temperature variations, and eclipse transitions, enabling accurate testing of Maximum Power Point Tracking (MPPT) regulators.

All engineered systems are developed in accordance with ISO 9001:2015 and AS9100 certified quality management frameworks. Systems incorporate automated safety interlocks, over-voltage/over-current hardware protection, thermal monitoring, and comprehensive factory acceptance testing (FAT) prior to global dispatch.

Discuss Your Custom Engineering Specifications

Consult directly with AMETEK’s specialized power engineers to define requirements, review system schematics, or request a technical proposal for your upcoming test program.

Contact Us